Fabrication Partnership
If you are reading this chances are you are a steel fabricator, and you know the cheapest way for you to get something made from steel is to make it yourself. That is what we are offering with our build your own blastroom partnership.
All the critical components and moving machinery will be supplied by us. We will provide you with fabrication drawings to allow you to fabricate all the structural and ancillary steel works.
Here is an example of who could supply which items:
Blastechnik: TruGlide recovery floor sweeper blades, drive, pulleys, belt/screw, bucket elevator, abrasive separator, blasting pots, operator safety equipment, Dura-Door rubber door, TDF ventilation dust collector, electrical control panel, workpiece trolleys, lighting, man access door.
Client: Blastroom structure, TDF ventilation dust collector interconnecting ducting, TruGlide recovery floor pans, floor grating, belt/screw hopper, abrasive storage hopper, rails, wiring, rubber lining, fasteners, lighting brackets.
The list is not exclusive and can be adjusted to suit your capacity and requirements. To accomplish this we will supply you with detailed fully dimensioned fabrication drawings in pdf format.
Our scope of works also includes full co-operation and liaison with you to ensure items we supply successfully integrate with your fabricated steel works, to ensure smooth installation and commissioning.
Below drawing illustrates the above supply example:
TruGrit Blastroom – Lower Your Blasting Costs to Increase Your Profit.
The Trugrit blastroom is designed and built to provide steel fabricators with the highest quality cleaned and blasted surfaces at minimal operating and equipment investment costs.
Every square meter/foot you blast earns you income. And every square meter/foot you blast also costs you money. If the cost of the blasting is too high, your income profit margin is soon eaten away. So the objective of every blaster is to keep their blasting costs as low as possible. Lower costs… More profit.
The most economical way to blast steel products is with steel grit. Steel grit is extremely tough. This toughness is good news for abrasive consumption and blasting costs, but bad news for the blasting equipment.
The TruGrit blastroom is engineered to provide a reliable and productive steel grit blastroom to minimise your blasting costs. We have incorporated our many years of practical hands on experience, and using a Keep it Simple philosophy, the following components are incorporated into every TruGrit blastroom.
TruGlide Floor – In order to cope with hard wearing steel grit abrasive, the TruGrit blastroom is fitted with a TruGlide abrasive recovery floor.
This simplified floor design minimises moving components inside the blastroom. Lesser moving parts means less breakdowns and less time on maintenance.
The floor is also a modular bolt together design. This allows quick and easy installation and gets your production up and running in minimum time.
TDF Ventilation Dust Collector – Whether you are blasting mill scale from new steel, or removing existing paint, inevitably there will be a lot of dust generated in the blastroom.
The use of steel grit will minimise the amount of dust from the abrasive, but still there is a lot of dust from the surface. The quicker this dust is removed the better. Visibility in the blastroom will improve and the blasted workpiece will be cleaner.
TDF ventilation dust collectors use an inverted filter cartridge design to keep filters clean. Cleaner filters allow much higher ventilation rates through the blastroom.
Dura-Door Rubber Roll Up Door – No need to waste valuable floor space on large cumbersome steel swing doors. The Dura-Door rubber roll up door takes up no additional factory space.
The first doors we made were installed in 2005. They are still going strong after so many years of heavy usage.
Aside from saving space, the Dura-Door also reduces the loud noise of compressed air exiting the blast nozzle at supersonic speed.
Based on a modular bolt together design, even the biggest blastrooms can be assembled, commissioned and put into production in the minimum amount of time.
With fast and easy installation, low power consumption and minimal maintenance and consumable costs, the Blastechnik TruGrit Blastroom will reduce your blasting costs and increase the quality of your blasted products.